Our Process

A Systematic Path
to Purity

Every ingot we cast passes through a disciplined 21-step process — from the receipt and segregation of metal, through repeated spectrometer analysis, alloying and refining, to casting, traceable heat-number stamping and dispatch.

Receiving & Preparation
01

Receipt of Imported Virgin Metal

Imported virgin aluminium and graded scrap received at our Gwalior facility.

02

Container-wise Scrap Stored in Bins

Each consignment is stored separately, container-wise, in dedicated bins.

03

Sorting, Segregating & Removing the Material

Material is hand-sorted and segregated by grade before processing.

04

Other Impurities Stored Separately

Any non-conforming impurities are isolated and stored apart.

05

Thorough Spectro Analysis of Segregated Material

Incoming material is spectro-analysed to establish its exact composition.

06

Weighment

Precise weighment of sorted, analysed input material.

Melting & Alloying

Carried out in parallel during the melt:

07

Melting of Material with Combination of Aluminium

08

Fluxing & Drossing

09

Removal of 'Fe' Content from the Bottom

10

In-process Spectro Analysis at Various Stages

11

Addition of Alloy Elements

Refining, Casting & Dispatch
12

In-process Sample Analysis

Mid-melt samples confirm the chemistry is converging to target spec.

13

Degassing, Refining & Fluxing

Dissolved gases and oxides removed for clean, dense metal.

14

Filtration

Molten metal is filtered to remove fine inclusions.

15

Casting Ingots

Metal is cast into SRG trapezoidal ingots (nominal 5.5 kg).

16

Final Spectro Analysis

Final composition certified on the CCD spectrometer.

17

Punching of Heat No.s on the Ingots

Each ingot is stamped with its heat number for full traceability.

18

Removing Flashes (Blinding / Staking)

Edges trimmed and ingots stacked for handling.

19

Weighment

Finished ingots weighed and recorded.

20

Warehousing

Stored by grade and heat number, ready for dispatch.

21

Invoicing & Dispatch

Documented, packed to order and dispatched across India & for export.

Want to discuss a specific grade or specification?

Talk to Our Team